Understanding What Chewing Gum Is Made Of
Table of Contents
- Core Ingredients and Chemical Composition of Chewing Gum
- Polymeric Bases: Natural vs. Synthetic Binders
- Comparison of Natural and Synthetic Base Ingredients
- Artificial Sweeteners and Their Molecular Impact on Gum Texture
- Manufacturing Process and Quality Control in Chewing Gum Production
- Step-by-Step Manufacturing Process
- Quality Control Measures for Texture and Flavor Consistency
- Flavor and Aroma Science in Chewing Gum
- Common Natural and Artificial Flavor Compounds and Their Sensory Profiles
- Extraction and Synthesis of Flavor Oils in Chewing Gum
- Comparison of Flavor Stability: Natural vs. Artificial Extracts Under Storage Conditions
- Sustainability and Alternative Materials in Chewing Gum Production
- Environmental Impact of Traditional vs. Bio-Based Ingredients
- Biodegradable Gum Bases: Seaweed, Casein, and Plant-Based Binders
- Case Studies: Companies Transitioning to Sustainable Ingredients
- Edible and Biodegradable Packaging Solutions
- FAQ
- Is there any chewing gum made with pig fat?
- What popular chewing gums contain xylitol as a sweetener?
- Can you find chewing gum sweetened with stevia instead of sugar?
- Does any chewing gum contain plastic or plastic-derived ingredients?
- Is there chewing gum made with whale products, like whale fat or baleen?
- What ingredients are used in chewing gum made in the UK?
Chewing gum, a ubiquitous product consumed globally, combines science, chemistry, and sensory appeal to deliver a satisfying experience. Its composition reflects a delicate balance of natural and synthetic ingredients, each playing a critical role in texture, flavor, and durability. From the resilient polymers that maintain elasticity to the precise flavor compounds ensuring prolonged sensory satisfaction, the manufacturing process demands rigorous precision and innovation. This exploration delves into the molecular foundations of chewing gum, examining how raw materials are transformed into a product that remains both functional and culturally adaptable.
The journey begins with the core ingredients—binders like chicle or synthetic rubber, sweeteners ranging from sugar to aspartame, and flavorings derived from natural extracts or artificial synthesis. These components interact through controlled chemical reactions, influenced by softening agents and stabilizers that prevent brittleness or flavor degradation. Meanwhile, modern production techniques integrate quality control measures to ensure consistency, from mechanical testing of gum stretchability to sensory evaluations of taste and aroma. The result is a product that not only meets consumer expectations but also reflects evolving priorities in sustainability and environmental responsibility.

Core Ingredients and Chemical Composition of Chewing Gum
Chewing gum is a complex formulated product designed to balance elasticity, flavor retention, and mouthfeel while maintaining structural integrity during mastication. Its composition integrates natural and synthetic polymers, functional additives, and flavorants, each contributing distinct physicochemical properties. The base ingredients determine gum’s durability and texture, while sweeteners and softening agents influence sensory perception and stability. Synthetic advancements have expanded ingredient options, enabling tailored formulations for dietary restrictions (e.g., sugar-free) and environmental sustainability.The chemical interplay between components—such as polymer cross-linking, plasticizer interactions, and sweetener solubility—dictates performance. For instance, synthetic polymers like polyvinyl acetate (PVAc) provide uniform elasticity, whereas natural chicle exhibits variable properties influenced by climate and processing. Below, the primary categories of ingredients are dissected, including their molecular structures, sources, and functional roles in gum formulations.
Polymeric Bases: Natural vs. Synthetic Binders
The backbone of chewing gum is the base, a resilient polymer matrix that withstands mechanical stress while maintaining plasticity. Bases are classified as natural (biopolymer-derived) or synthetic (petroleum- or bioengineered polymers), each with trade-offs in cost, sustainability, and performance.Elasticity in chewing gum arises from polymer entanglement and cross-linking, where molecular chains resist deformation under mastication while retaining flexibility. The glass transition temperature (Tg) of the base determines gum’s softness at body temperature (37°C).Natural Polymer Bases
Derived from plant or animal sources, these bases offer biodegradability but vary in consistency and flavor neutrality. Common examples include:
Synthetic Polymer Bases
Engineered for consistency and scalability, these polymers dominate modern gum formulations. Key types include:
Comparison of Natural and Synthetic Base Ingredients
The following table contrasts properties of select bases, emphasizing durability, sensory impact, and environmental considerations. Data sourced from Food and Drug Administration (FDA) monographs and European Food Safety Authority (EFSA) assessments.| Property | Chicle (Natural) | Lanolin (Natural) | Polyvinyl Acetate (Synthetic) | Polyisobutylene (Synthetic) | Low-Density Polyethylene (Synthetic) |
|---|---|---|---|---|---|
| Chemical Structure | Poly-cis-1,4-isoprene (rubber) with proteins/resins | Ester blend (cholesterol, fatty acids, alcohols) | Copolymer of vinyl acetate/vinyl versatate | Poly-iso-butylene (branched hydrocarbon) | Linear polyethylene (–CH2–CH2–) |
| Glass Transition Temperature (Tg) | –70°C to –50°C | ~20°C (brittle at room temp) | –30°C to 30°C (adjustable) | ~–70°C | ~–120°C |
| Durability (Mastication Lifespan) | Moderate (30–60 min; degrades via oxidation) | Low (embrittles without plasticizers) | High (60–120 min; stable) | Very High (120+ min; inert) | High (60–90 min; plasticizer-dependent) |
| Taste Impact | Earthy, requires masking flavors | Neutral but may impart woolly aftertaste | Neutral (odorless) | Neutral (hydrocarbon-based) | Neutral (unless contaminated) |
| Plasticizer Compatibility | Glycerin, lecithin, or mineral oil | Glycerin, propylene glycol (high doses) | Acetic acid esters, phthalates (restricted) | Mineral oil, paraffin wax | Paraffin wax, polyethylene glycol |
| Environmental Footprint |
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| Regulatory Status | FDA GRAS (Generally Recognized as Safe); EU E990 | FDA GRAS; EU E918 (lanolin alcohol) | FDA GRAS; EU E242 (as emulsifier) | FDA GRAS; EU E935 (indirect additive) | Not directly approved as gum base; used in composites |
Artificial Sweeteners and Their Molecular Impact on Gum Texture
Sugar-free chewing gum relies on intense sweeteners to replicate sucrose’s sensory profile while minimizing caloric intake. These
Manufacturing Process and Quality Control in Chewing Gum Production
The production of chewing gum is a precision-driven process that integrates chemical engineering, food science, and quality assurance to ensure consistency in texture, flavor, and safety. Modern manufacturing relies on controlled thermal, mechanical, and chemical treatments to transform raw ingredients—such as synthetic rubber bases, sweeteners, and flavor oils—into the final consumable product. Each stage, from blending to packaging, incorporates stringent quality control measures to mitigate variability, extend shelf life, and comply with regulatory standards. Traditional methods, such as hand-rolled chicle gum, contrast sharply with contemporary industrial techniques, which leverage automation, extrusion, and encapsulation to enhance purity, efficiency, and scalability.The following sections detail the step-by-step manufacturing workflow, quality assurance protocols, and the comparative advantages of traditional versus modern production methods. Emphasis is placed on critical parameters—such as temperature, pressure, and viscosity—and the role of additives in preserving product integrity.
Step-by-Step Manufacturing Process
The production of chewing gum follows a sequential workflow designed to achieve uniform texture, flavor distribution, and structural integrity. The process begins with the base formulation, where synthetic rubber (e.g., polyisobutylene) or natural chicle is blended with softeners (e.g., glycerin, lecithin) and plasticizers (e.g., mineral oil) to create a pliable matrix. This mixture is then subjected to compounding, where sweeteners (e.g., sorbitol, aspartame), acids (e.g., citric acid for tartness), and flavor oils are incorporated. The subsequent stages—sheeting, cooling, cutting, and packaging—require precise control over temperature, pressure, and mechanical stress to avoid defects such as stickiness, brittleness, or flavor segregation.Key Process Stages and Specifications:
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Base Preparation and Plasticization
The rubber base (e.g., polyisobutylene) is combined with softeners in a Banbury mixer or two-roll mill at temperatures ranging from 80°C to 120°C and shear forces of 50–150 rpm. The objective is to achieve a homogeneous, elastic dough-like consistency with a Mooney viscosity (a measure of rubber elasticity) between 30 and 70 units. Natural chicle, used in traditional gum, undergoes a similar process but requires lower temperatures (50–70°C) due to its lower thermal stability. Softeners like glycerol monostearate (GMS) are added to improve plasticity and reduce stickiness during mastication. -
Compounding and Flavor Encapsulation
The plasticized base is transferred to a continuous mixer or kneader, where sweeteners, acids, and flavor oils are introduced. Flavor oils—often volatile and prone to oxidation—are encapsulated using spray drying or microencapsulation with materials like modified starch or maltodextrin to prevent leakage and ensure even distribution. The mixing temperature is maintained at 60–90°C to avoid thermal degradation of flavors (e.g., menthol, cinnamon oil). Citric acid is added in controlled amounts (0.1–0.5% by weight) to balance pH and enhance tartness, while antioxidants (e.g., butylated hydroxytoluene, BHT) are included at <0.02% w/w to inhibit lipid oxidation. -
Sheet Formation via Extrusion or Compression Molding
The compounded gum mass is fed into an extruder (for modern methods) or hand-rolled (for traditional chicle gum) to form a continuous sheet. Extrusion involves a screw-type extruder operating at 70–100°C and 50–100 psi pressure, where the gum is forced through a die to achieve a uniform thickness (1.5–3 mm). Compression molding, used in some confectionery lines, applies 150–300 psi at 80–110°C to compress the gum into sheets. Traditional chicle gum is rolled by hand on marble slabs at ambient temperature, a labor-intensive process that limits scalability. -
Cooling and Solidification
The extruded sheet is conveyed through a cooling tunnel where temperature drops from 80°C to 20–25°C over 10–15 minutes. Rapid cooling prevents crystallization of sweeteners (e.g., sorbitol) and ensures a smooth, non-grainy texture. Humidity is controlled at 40–50% RH to avoid moisture absorption, which could lead to stickiness. -
Cutting and Shaping
The cooled sheet is fed into a high-speed cutter operating at 300–600 cuts per minute, where gum pieces are separated into individual sticks or pellets. For bubble gum, the sheet is inflated using air jets to form bubbles before cutting. Tolerances for weight and dimensions are strict: ±5% for stick weight and ±0.2 mm for thickness. -
Packaging and Sterilization
The gum pieces are deposited into aluminum foil wrappers or plastic blister packs via automated filling machines. The packaging material must comply with FDA CFR 177 or EU Regulation 10/2011 for food contact safety. A final gamma irradiation or UV sterilization step (dose: 2–5 kGy) is applied to eliminate microbial contaminants without altering flavor or texture.
[Raw Materials Storage] → [Base Plasticization (80–120°C)] → [Compounding (60–90°C)]
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[Extrusion/Compression (50–300 psi)] → [Cooling Tunnel (80°C→20°C)] → [Cutting (300–600 cpm)]
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[Packaging (Sterilization)] → [Finished Product]
Quality Control Measures for Texture and Flavor Consistency
Ensuring uniformity in chewing gum requires mechanical testing, sensory evaluation, and chemical analysis at each production stage. Texture consistency is critical for consumer satisfaction, as deviations in elasticity, stickiness, or brittleness directly impact mastication experience. Flavor distribution must remain homogeneous to avoid "hot spots" of intense flavor or bland regions. Quality control protocols integrate instrumental methods (e.g., rheometers, spectrometers) with human panel assessments to detect subtle variations.Mechanical and Sensory Quality Control Methods:
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Texture and Rheological Testing
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Mastication Testing
A texture analyzer simulates chewing by compressing gum samples between two parallel plates at 37°C and 50–100 N force for 30–60 seconds. Key metrics include:
- Work of Adhesion (J/g): Measures stickiness; acceptable range: 0.1–0.5 J/g.
- Fracturability (N): Indicates brittleness; target: <5 N for soft gum, >10 N for firm gum.
- Elastic Recovery (%): Gum should return to >70% of original thickness after deformation.
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Mastication Testing
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Viscosity and Plasticity Measurements
A capillary rheometer assesses gum flow behavior under shear. The Carr Index (a measure of powder flowability) is used for bulk sweeteners, while Mooney Viscometer readings confirm base elasticity. Specifications:
- Extrudate Swell Ratio: 1.2–1.8 (indicates uniform extrusion).
- Die Swell: <10% (minimizes surface defects).
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Stretchability Tests
Gum strips are stretched to 100–200% of original length using a tensile tester. The breaking strength should exceed 15 N/mm², and elongation at break should be >300% for bubble gum. -
Flavor Distribution and Encapsulation Validation
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Encapsulation Efficiency
Flavor oils are encapsulated to prevent leakage during storage. Gas Chromatography-Mass Spectrometry (GC-MS) quantifies residual free oil in the gum matrix, with a target recovery of >95% post-encapsulation. For example, peppermint oil encapsulation using sp
Flavor and Aroma Science in Chewing Gum
The sensory experience of chewing gum is fundamentally shaped by its flavor and aroma profile, which directly influences consumer preference and market success. Flavor compounds—whether derived from natural sources or synthesized—undergo complex interactions with the gum matrix, saliva, and oral environment to deliver taste and olfactory sensations. Understanding the chemistry, extraction methods, stability, and cultural adaptations of these compounds is essential for formulating high-performance chewing gum products. This section explores the key flavor and aroma ingredients, their sensory characteristics, stabilization techniques, and regional flavor trends that define global market preferences.
Common Natural and Artificial Flavor Compounds and Their Sensory Profiles
Chewing gum flavors are categorized into natural extracts, synthetic analogs, and hybrid formulations, each contributing distinct sensory attributes. Natural flavors are derived from plant or animal sources, while artificial flavors are chemically synthesized to mimic or enhance specific taste and aroma profiles. The sensory perception of these compounds is influenced by their taste thresholds (minimum concentration detectable by humans) and persistence (duration of flavor perception after ingestion).
Taste Thresholds and Persistence:
- Taste Threshold: The minimum concentration (ppm or ppb) at which a compound is perceptible to the human palate.
- Persistence: Measured as the time (seconds to minutes) flavor lingers in the oral cavity post-chewing, influenced by volatility, solubility, and binding affinity to saliva proteins.
Key flavor compounds in chewing gum include: -
Mint Oils (Peppermint and Spearmint):
- Peppermint (Mentha piperita): Contains menthol (20–50%), menthone (20–30%), and menthyl acetate (5–10%), delivering a sharp, cooling sensation with a threshold of 0.02–0.05 ppm for menthol. Persistence ranges from 30–60 seconds due to menthol’s low volatility and interaction with TRPM8 receptors in the mouth.
- Spearmint (Mentha spicata): Rich in carvone (50–70%), which exhibits a sweet, herbal note with a threshold of 0.05–0.1 ppm. Carvone’s persistence is shorter (20–40 seconds) compared to menthol due to higher volatility.
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Encapsulation Efficiency
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Cinnamaldehyde (Cinnamon Flavor):
- The primary compound in cinnamon, cinnamaldehyde (90–95% in cinnamon oil), imparts a warm, spicy aroma with a threshold of 0.005–0.01 ppm. Its persistence (45–90 seconds) is enhanced by its ability to bind to salivary proteins, prolonging sensory release. Artificial cinnamaldehyde is often used due to cost and consistency advantages over natural extracts.
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Ethyl Maltol and Related Pyrazines:
- Ethyl maltol (3-hydroxy-2-ethyl-4H-pyran-4-one): A caramel-like, sweet flavor enhancer with a threshold of 0.05–0.1 ppm and persistence of 60–120 seconds. Used in fruit and candy-flavored gums to amplify sweetness without sugar.
- 2-Acetyl-1-pyrroline (AP): Found in bread and popcorn flavors, with a threshold of 0.0005 ppm and extreme persistence (>180 seconds) due to its low volatility and high binding affinity to oral tissues.
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Fruit Essences (Citrus, Berry, Tropical):
- Citral (geranial + neral): Primary compound in lemon/lime oils, with a threshold of 0.01–0.02 ppm and a fresh, citrusy profile. Persistence is 30–50 seconds but degrades rapidly under light exposure.
- Eugenol (Clove Oil): Provides a spicy, warm note with a threshold of 0.005 ppm and persistence of 40–70 seconds, often used in hybrid fruit-spice flavors.
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Licorice (Glycyrrhizin and Anisaldehyde):
- Anisaldehyde: The primary compound in licorice flavor, with a threshold of 0.001 ppm and a sweet, anise-like aroma. Persistence is 90–180 seconds due to its low volatility and strong binding to salivary mucins.
- Glycyrrhizin: A natural sweetener in licorice root, contributing a lingering sweetness (>200 seconds) but often replaced by synthetic glycyrrhizic acid derivatives for stability.
Extraction and Synthesis of Flavor Oils in Chewing Gum
The method of obtaining flavor compounds—whether through extraction, synthesis, or fermentation—significantly impacts their purity, cost, and functional properties in gum formulations. Natural extracts are typically processed via steam distillation, solvent extraction, or cold-press methods, while artificial flavors are synthesized through organometallic catalysis, enzymatic processes, or biotechnology.-
Extraction Techniques for Natural Flavors:
- Steam Distillation: Used for volatile oils (e.g., peppermint, citrus). Heat separates essential oils from plant material, preserving terpene profiles but risking oxidation if not stabilized.
- Solvent Extraction (e.g., CO₂ Supercritical Fluid): Yields high-purity extracts (e.g., vanilla, cassia) with minimal thermal degradation. Ideal for heat-sensitive compounds like linalool (lavender) or geraniol (rose).
- Cold-Pressing: Applied to citrus peels (e.g., lemon, orange) to extract oils without heat, preserving limonene and citral content but with lower yield.
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Synthesis of Artificial Flavors:
- Menthol Synthesis: Produced via isoprene polymerization or biocatalytic reduction of thymol, yielding L-menthol (natural-like) or DL-menthol (synthetic, cheaper).
- Ethyl Maltol Production: Synthesized from maltol via ethylation, offering a cost-effective alternative to natural sources.
- Fruit Aromas (e.g., strawberry): Created using esterification reactions (e.g., ethyl butyrate for pineapple, methyl anthranilate for grape).
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Stabilization of Flavor Oils in Gum Matrices:
- Antioxidants: BHA (butylated hydroxyanisole), BHT (butylated hydroxytoluene), or rosemary extract prevent oxidation of unsaturated compounds (e.g., limonene in citrus oils).
- Chelating Agents: EDTA or citric acid bind metal ions (e.g., iron, copper) that catalyze lipid peroxidation.
- pH Adjustment: Maintaining pH 4–6 slows hydrolysis of esters (e.g., isoamyl acetate in banana flavor).
- Encapsulation: Protects volatile compounds from evaporation or degradation (discussed in subsequent sections).
Comparison of Flavor Stability: Natural vs. Artificial Extracts Under Storage Conditions
The stability of flavor compounds in chewing gum is critically dependent on temperature, humidity, light exposure, and oxygen levels. Natural extracts, while often more complex and nuanced, are prone to degradation due to their polyunsaturated fatty acids, terpenes, and aldehydes, whereas artificial flavors are engineered for stability but may lack the sensory depth of natural counterparts.| Flavor Compound | Source | Key Degradation Pathways | Stability at 25°C / 60% RH (Months) | Stability at 40°C / 75% RH (Months) | Light Sensitivity (UV Exposure) | Oxidation Risk (Air Exposure) | ||||||||||||||||||||
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| Peppermint Oil (Menthol) | Natural (Steam Distilled) | Oxidation of terpenes, menthol isomerization | 12–18 | 3–6 | High (degrades to menthofuran) | Moderate (peroxide formation) |
| Company | Sustainable Innovation | Key Ingredient Replacement | Market Impact | Challenges |
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| Wrigley (US) | Orbit Eco Gum (2022) | Replaced 30% PIB with apple pomace-derived cellulose and citrus peel oil (flavor). |
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| Dentyne (Japan) | Dentyne Eco (2021) | Used bacterial cellulose (fermented from glucose) as a gum base, replacing PVA. |
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| Gumdrop (UK) | Seaweed Gum (2021) | Alginate from sustainably farmed kelp, replacing PIB and palm oil. |
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Edible and Biodegradable Packaging Solutions
Packaging accounts for 30–40% of chewing gum’s environmental impact, primarily due to polyethylene (PE) wrappersChewing gum’s composition is a testament to interdisciplinary innovation, merging chemistry, food science, and manufacturing expertise to create a product that transcends cultural boundaries. As consumer demand shifts toward sustainability, the industry is exploring bio-based alternatives—such as seaweed-derived polymers or waste-derived sweeteners—to reduce environmental footprints without compromising quality. The future of chewing gum lies in balancing tradition with progress, where scientific advancements in flavor encapsulation, biodegradable materials, and edible packaging redefine its role in both daily habits and ecological stewardship. This evolution underscores the dynamic interplay between ingredient science and global market trends, ensuring chewing gum remains both a timeless indulgence and a forward-thinking solution.
FAQ
Is there any chewing gum made with pig fat?
No major commercial chewing gums use pig fat today, but older recipes (like some traditional European gums) historically included gelatin or tallow, which could be derived from pigs. Modern gums rely on synthetic or plant-based ingredients like glycerin, sorbitol, or pectin instead.
What popular chewing gums contain xylitol as a sweetener?
Brands like Ice Breakers Sugar-Free (some varieties), Trident Xylitol, and Pur Gum use xylitol as a sugar substitute. Xylitol is also found in many dental-care gums (e.g., Paradontax) due to its cavity-fighting properties.
Can you find chewing gum sweetened with stevia instead of sugar?
Yes, brands like Stevia Sweetened Orbit, SweetLeaf Gum, and Whole Earth Gum use stevia as a natural sweetener. Some smaller or organic brands (e.g., Dandies) also offer stevia-based options.
Does any chewing gum contain plastic or plastic-derived ingredients?
No, chewing gum does not contain plastic. However, some gums include polyethylene (a plastic polymer) as a wax or coating to improve texture or slow dissolution. The base is typically made from natural or synthetic rubbers (like chicle or polyvinyl acetate).
Is there chewing gum made with whale products, like whale fat or baleen?
No, modern chewing gum does not use whale products. Historically, spermaceti (from sperm whales) was used in some 19th-century gums as a wax, but this practice ended due to conservation efforts. Today, synthetic alternatives (e.g., paraffin) replace animal-derived ingredients.
What ingredients are used in chewing gum made in the UK?
UK-made chewing gum typically includes chicle or synthetic rubber (base), sorbitol or xylitol (sweetener), gum arabic (binder), and flavors like peppermint or fruit extracts. Brands such as Wrigley’s UK products or Rowntree’s may also use stevia or acesulfame K in sugar-free varieties, with additives like titanium dioxide for color.

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